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Classify products as OK / NG and trigger reject mechanisms, counters, alarms, or process-control actions — so a vision decision turns into a physical result on the line.
Finding a defect is only half the job. If the rejected part still reaches the next station, the inspection achieved little. The decision has to reach the line in time to act.
We integrate vision with your PLC, reject actuators, and controls so each OK / NG result triggers the right action: air blast, pusher, diverter, alarm, or line stop. Reject tracking, counters, and trends then show where defects start.
The vision result drives the line through whatever interface you use.
Grade each unit by pass / fail rules or into multiple grades.
Fire air blasts, pushers, or diverters at the right moment.
Alert operators on a defect streak or station fault.
Count good, bad, and total units per shift or batch.
Use encoders or shift registers to reject the exact unit.
Send trends back to the line to adjust before defects spread.
A quick sense of what typically drives the setup — the exact tools are always tuned during commissioning.
Encoder-based tracking so rejects hit the exact part, not its neighbor.
Digital I/O or industrial Ethernet for signals, recipes, and results.
Several output bins by defect type or grade, not only OK / NG.
A second sensor confirms the reject actually left the line.
Each decision and image is stored with a timestamp and batch ID, so rejects can be reviewed and traced to their source.
Defective packs were pulled off by hand, and some slipped through. An encoder-tracked air-blast now removes each NG pack automatically.
NG packs removed
Less manual labor
Decision time
Operators sorted parts by eye into good, rework, and scrap. A camera now grades each part and sends it to the right bin.
Output bins
Less scrap
Per part
A run of bad parts went unnoticed for minutes. The system now raises an alarm and stops the line after a set defect streak.
Long defect runs
Less rework
Alerts
Tell us how your line is controlled and how rejects should be handled. Our application engineers will recommend the camera, lighting, and lens combination to do it on every unit.