Home / Applications
Inspect assembled components for orientation, missing parts, wrong placement, incorrect fitment, and process errors — before a faulty assembly moves on to cost you more.
An assembly with one reversed part or one wrong variant often passes the next station and fails at the customer. By then, the cost of the error has multiplied many times.
Vision checks each sub-component in one image: present, correctly oriented, in the right place, and the right variant. Each region reports its own result, so operators see exactly what failed and rework is quick.
Multiple checks run together in a single image and a single cycle.
Confirm parts are not flipped, rotated, or reversed.
Detect any sub-component absent from the assembly.
Check that parts sit within tolerance of their nominal position.
Spot parts not fully seated, gapped, or misaligned.
Tell apart similar parts by shape, color, or marking.
Catch sequence errors, doubled parts, or foreign objects.
A quick sense of what typically drives the setup — the exact tools are always tuned during commissioning.
Coaxial or ring lighting with pattern matching on each region of interest.
Color cameras to separate variants that differ only in color.
Multi-camera setups or robot-mounted cameras to view all faces.
Backlighting or telecentric optics for accurate gap and seating checks.
Recipe-driven inspection that switches regions and references automatically when the product variant changes.
Reversed brackets passed manual checks and surfaced as field returns. A fixed camera now verifies orientation of every bracket before the next station.
Assemblies checked
Fewer returns
Cycle time
Half-seated connectors escaped to functional test. A high-res camera now checks seating height and position against a golden reference.
Boards inspected
Fewer test failures
Per board
Wrong-variant components slipped into kits. Color vision now verifies each component type and count before the kit is sealed.
Kits verified
Wrong-variant kits
Per kit
Tell us what the assembly contains and what can go wrong. Our application engineers will recommend the camera, lighting, and lens combination to do it on every unit.