Precision-engineered components don’t get a second chance at fit or function — a shaft, a bracket, or a housing either meets its drawing tolerance or it doesn’t. Tech Genesys builds measurement and inspection systems for small components, high-tolerance parts, metal and plastic components, and critical assemblies, replacing manual gauging and sampling with 100% automated, repeatable measurement.
Precision-engineered components carry tolerances measured in microns, feed into assemblies where one out-of-spec part compromises the whole, and are produced in volumes that make manual CMM sampling a bottleneck rather than a safeguard.
Fits, bores, and thread features are toleranced tighter than a caliper or manual gauge can reliably and repeatably measure.
Statistical sampling on a CMM catches trends, not the one out-of-tolerance part between samples that reaches the customer.
Miniature fasteners, pins, and micro-components are easy to damage or mis-measure with manual handling and gauging.
Reflective machined metal and matte molded plastic need different lighting and optics within the same production cell.
In automotive, aerospace, and medical assemblies, a single missed defect or dimension can compromise the safety of the finished product.
Regulated supply chains expect measurement data logged per part or per lot, ready for an audit or a customer complaint investigation.
Each checkpoint below can run standalone or combined into a single measurement cell, matched to your part geometry, material, and tolerance requirements.
Measures length, diameter, thread pitch, gap, and profile against drawing tolerances — with every result logged per part.
Inspects miniature fasteners, pins, springs, and micro-features at magnification levels manual handling can’t achieve safely.
Verifies GD&T-referenced features — roundness, flatness, concentricity, and position — beyond what manual gauges can resolve.
Detects machining defects, burrs, tool marks, corrosion, and casting flaws on turned, milled, and cast metal components.
Identifies molding defects — flash, sink marks, short shots, warping, and color inconsistency — across injection-molded parts.
Confirms correct part presence, fastener seating, and multi-part alignment on assemblies where a missed defect affects final function.
Detects scratches, dents, tool marks, and coating irregularities that affect fit, finish, or downstream assembly.
A turned metal shaft, a molded plastic housing, and a multi-part assembly each need different optics, fixturing, and measurement approach — we match the setup to the part.
Dimensional and surface inspection on turned and milled components.
Flash, sink mark, and dimensional inspection on injection-molded parts.
Thread, head, and length verification at high throughput.
Presence, alignment, and fastener seating checks on finished assemblies.
Thread pitch, diameter, and concentricity measurement.
Profile, burr, and flatness inspection on sheet metal components.
Share your part drawing, tolerances, material, and current gauging process. Our application team will map out the right measurement approach for your part.