Food and beverage lines carry a stricter obligation than most: what ships has to be safe, correctly labelled, and exactly what the date code says it is. Tech Genesys builds machine vision inspection around your filling, capping, and packing lines to verify packaging correctness, labels, caps, fill levels, seals, contamination, and date codes — pack after pack, shift after shift.
Unlike most manufactured goods, a food or beverage pack is judged by both a regulator and a consumer who will actually consume what’s inside. Manual checks can’t keep pace with modern filling lines, and the risk of a miss extends well beyond a single unit.
FSSAI, HACCP, and retailer audits expect documented, consistent verification of label, seal, and date-code accuracy on every batch.
A smudged, missing, or incorrect expiry date can force a batch recall or an on-shelf withdrawal after the fact.
Foreign particles, packaging fragments, or discoloration must be caught before sealing, not discovered by a consumer.
Bottling, canning, and pouch lines running hundreds of units a minute leave no realistic window for manual inspection.
Consistent under- or overfill affects legal-metrology compliance, taste consistency, and product cost across a run.
Seasonal flavours, promotional packs, and private-label runs increase the chance of the wrong label reaching the wrong batch.
Each checkpoint below can run independently or as part of a single combined inspection station, matched to your product, pack format, and line speed.
Confirms the right pack, cap, and label combination is used for the right product and SKU — catching mismatches during flavour or format changeovers.
Checks label artwork, placement, and print quality against reference — flagging missing, wrinkled, skewed, or incorrect labels before packing.
Verifies every bottle, jar, or can leaves the line with a properly seated cap or lid, catching loose, tilted, or missing closures.
Measures liquid, powder, or particulate fill height against target range — detecting underfill and overfill on every unit.
Inspects induction seals, pouch seals, and can seams for continuity — identifying breaks, wrinkles, or incomplete seals that risk spoilage and leaks.
Detects foreign particles, packaging fragments, discoloration, and unexpected inclusions in-product or on the container before sealing.
Reads and verifies manufacturing dates, best-before dates, and batch codes via OCR — catching missing, smudged, or misprinted codes.
Tracks pass/fail trends across a shift or batch to flag drift in fill, seal, or print quality before it becomes an out-of-spec run.
A carbonated beverage line, a dairy pouch line, and a frozen-food carton line all need different optics, lighting, and timing — we match the approach to each.
Fill level, cap, seam, and label checks on high-speed bottling and canning lines.
Seal integrity, fill level, and date-code checks on flexible dairy packaging.
Pack seal, print, and fill-weight consistency on flow-wrap and pouch lines.
Cap presence, fill level, and contamination checks on glass and PET jars.
Seal condition and date-code verification under cold-chain packaging constraints.
Unit-count verification and carton condition checks before dispatch.
Share your product, pack format, defect history, and line speed. Our application team will map out the right checkpoints and camera architecture for your line.